GA630TB
• Programmable Structured Grating PMP Imaging Technology [PATENTED]
• AI Intelligent Seamless “Jigsaw” Technology[PATENTED]
• AI Automatic Programming Technology [PATENTED]
• AI Algorithm Technology [PATENTED]
• Enhanced Super RGB Pro 2D Light Source [PATENTED]
• 4/8 Projection Head Optical Source Technology [PATENTED]
• 15 Minutes AI Programming and 20~30 Minutes Fine Tuning Operation
• High-frame CXP Camera Solutions
• 3D+2D Ontology Localization Technology
• Self-developed MES Intelligent Manufacturing Access Capability
• Self-developed SPC Analysis Software & Closed-loop Control
Programmable structured grating PMP imaging technology (PSLM PMP) uses German PSLM components with international cutting-edge technology. [Ten-year free warranty]
Unique setup of the projection head optical source inspection.

The equipment utilizes the programmable structured grating technology to intelligently switch between fine stripes and high wide-range stripes, driving phase shift errors towards zero. With no mechanical transmission components and no wear, it significantly enhances the equipment’s detection capabilities and scope of application.

3D AOI uses optional 4+8 projection heads with PSLM multi-frequency projection capability to achieve the best inspection solution, covering all SMT/PTH/Semiconductor Applications.

The problems of uneven images, uneven colors, and image distortion at the joints of FOV and FOV of typical AOI.

3D AOI uses innovative AI intelligent seamless “jigsaw” technology to achieve a level that is indistinguishable to the naked eyes. It perfectly solves the problems of unevenness, unevenness, distortion, etc. in the FOV image “jigsaw’ seams of traditional AOI. It improves the positioning accuracy of the detection frame and reduces program debugging time.

3D AOI uses intelligent program editing methods and template-based parameter setting methods to facilitate quick programming and debugging.

3D AOI uses AI algorithm to perform one of its detection capabilities to inspect IC pins height. The actual height of the pin is measured purely in 3D mode and compared with the standard threshold to confirm whether it is a fault.

Another example of AI algorithm to perform resistor color code detection.

3D AOI adopts the self-developed enhanced multi-angle, multi-area, modulatable RGB+W+coaxial 2D light source design. It is suitable for the inspection of components, solder joints and text in various situations.

Gem Vision 3D AOI versus Other typical 3D AOI


| Technology Platform | Top & Bottom Type A |
|---|---|
| Series | GA |
| Model | GA630TB |
| Measurement Principle | 3D White Light PSLM PMP (Programmable Structured Grating Phase Modulation Profilometry) |
| Measurements | Detection of component defects, Chip Defects, Gold Finger Defects, Insufficient Adhesive Application, and defects in the stamp after plastic sealing. |
| Detection of Non-Performing Types | Component defects (Missing parts, Misalignment, Rotation, Three-dimensional polarity, Reversed parts, OCV, Warping, Sideways movement, Tombstoning, Floating, Unevenness, Poor Soldering, etc.) |
| FOV Size | 48mm x 36mm (12M 12um) Optional resolutions of 5um, 7um, 8um, 10um, and 15um, and compatible with 16MP and 21MP cameras. |
| Inspection Method | Simultaneous inspection of both sides, inspection of only the top side, or inspection of only the bottom side. |
| 3D Module Option | Optional optical components include top-bottom 3D, top 3D bottom 2D, top 2D bottom 3D, and top-bottom 2D (Factory Settings). |
| Accuracy | XY direction: 10um |
| Repeatability | Height: ≤1μm (4 Sigma) |
| Gage R&R | <10% |
| Inspection Speed | 0.5sec/FOV |
| Minimum Component | 008004 (Imperial) / 0201 (Metric) |
| Mark-point Detection Time | 0.3sec/piece |
| 2D Light Source | Multi-angle, Multi-zone, Three-colour 2D light source (RGB+W) |
| Barcode Read | 1D/2D Barcode reading |
| Traceability System | Supports automatic mapping generation and uploading of SECS/GEM. |
| Maximum Carrier Board Size | 430 x 500 mm |
| Transfer Direction | Left to right or Right to left |
| Conveyor Width Adjustment | Manual & Automatic |
| Engineering Statistics | Histogram;Xbar-R Chart;Xbar-S Chart;CP & CPK;% Gage Repeatability Data;SPI Daily/Weekly/Monthly Reports |
| Programming | Supports both manual and automatic programming. |
| Operating System Support | Windows 10 Professional (64 bit) |
| Equipment Weight | 1100 Kg |
| Optional | 1D/2D Barcode scanner; Badmark function; Three-point photo capture function; Offline programming software; Repair workstation; AI-assisted judgment; DFF inspection camera |